{"id":4033,"date":"2025-07-28T14:17:01","date_gmt":"2025-07-28T11:17:01","guid":{"rendered":"https:\/\/eurobalt.net\/pl\/?p=4033"},"modified":"2025-08-11T18:27:57","modified_gmt":"2025-08-11T15:27:57","slug":"rotors-shafts-by-pm-technology","status":"publish","type":"post","link":"https:\/\/eurobalt.net\/pl\/blog\/2025\/07\/28\/rotors-shafts-by-pm-technology\/","title":{"rendered":"Produkcja wirnik\u00f3w i wa\u0142\u00f3w w technologii metalurgii proszk\u00f3w"},"content":{"rendered":"<style>\n.content-section {<br \/>    background: white;<br \/>    padding: 30px;<br \/>    margin-bottom: 20px;<br \/>    border-radius: 8px;<br \/>    box-shadow: 0 2px 10px rgba(0,0,0,0.1);<br \/>}<br \/>.image-gallery {<br \/>    display: grid;<br \/>    grid-template-columns: repeat(auto-fit, minmax(280px, 1fr));<br \/>    gap: 20px;<br \/>    margin: 30px 0;<br \/>}<br \/>.image-item {<br \/>    text-align: center;<br \/>    background: white;<br \/>    padding: 15px;<br \/>    border-radius: 8px;<br \/>    box-shadow: 0 2px 8px rgba(0,0,0,0.1);<br \/>}<br \/>.image-item img {<br \/>    max-width: 100%;<br \/>    height: auto;<br \/>    border-radius: 5px;<br \/>}<br \/>.image-caption {<br \/>    font-size: 0.9em;<br \/>    color: #666;<br \/>    margin-top: 10px;<br \/>    font-style: italic;<br \/>}<br \/>.tech-table {<br \/>    width: 100%;<br \/>    border-collapse: collapse;<br \/>    margin: 20px 0;<br \/>    background: white;<br \/>}<br \/>.tech-table th,<br \/>.tech-table td {<br \/>    padding: 12px;<br \/>    text-align: left;<br \/>    border: 1px solid #ddd;<br \/>}<br \/>.tech-table th {<br \/>    background-color: #34495e;<br \/>    color: white;<br \/>    font-weight: 600;<br \/>}<br \/>.tech-table tr:nth-child(even) {<br \/>    background-color: #f8f9fa;<br \/>}<br \/>.highlight {<br \/>    background-color: #e8f4fd;<br \/>    padding: 20px;<br \/>    border-left: 4px solid #3498db;<br \/>    margin: 20px 0;<br \/>    border-radius: 5px;<br \/>}<br \/>.benefits-grid {<br \/>    display: grid;<br \/>    grid-template-columns: repeat(auto-fit, minmax(300px, 1fr));<br \/>    gap: 20px;<br \/>    margin: 30px 0;<br \/>}<br \/>.benefit-card {<br \/>    background: #f8f9fa;<br \/>    padding: 20px;<br \/>    border-radius: 8px;<br \/>    border-top: 3px solid #3498db;<br \/>}<br \/>.benefit-card h3 {<br \/>    color: #2c3e50;<br \/>    margin-top: 0;<br \/>}<br \/>.cta-section {<br \/>    background: linear-gradient(135deg, #3498db, #2980b9);<br \/>    color: white;<br \/>    padding: 30px;<br \/>    border-radius: 10px;<br \/>    text-align: center;<br \/>    margin-top: 40px;<br \/>}<br \/>.cta-button {<br \/>    display: inline-block;<br \/>    background: white;<br \/>    color: #3498db;<br \/>    padding: 12px 30px;<br \/>    text-decoration: none;<br \/>    border-radius: 25px;<br \/>    font-weight: 600;<br \/>    margin-top: 15px;<br \/>    transition: transform 0.3s ease;<br \/>}<br \/>.cta-button:hover {<br \/>    transform: translateY(-2px);<br \/>}<br \/>.process-steps {<br \/>    counter-reset: step-counter;<br \/>}<br \/>.process-step {<br \/>    counter-increment: step-counter;<br \/>    padding: 20px;<br \/>    margin: 15px 0;<br \/>    background: white;<br \/>    border-radius: 8px;<br \/>    box-shadow: 0 2px 5px rgba(0,0,0,0.1);<br \/>    position: relative;<br \/>    padding-left: 70px;<br \/>}<br \/>.process-step::before {<br \/>    content: counter(step-counter);<br \/>    position: absolute;<br \/>    left: 20px;<br \/>    top: 20px;<br \/>    background: #3498db;<br \/>    color: white;<br \/>    width: 30px;<br \/>    height: 30px;<br \/>    border-radius: 50%;<br \/>    display: flex;<br \/>    align-items: center;<br \/>    justify-content: center;<br \/>    font-weight: bold;<br \/>}<br \/><\/style>\n<div class=\"header\">\n<h1>Sukces Produkcyjny Eurobalt<\/h1>\n<p class=\"subtitle\">Seria rotor\u00f3w i wa\u0142\u00f3w wykonanych metod\u0105 metalurgii proszk\u00f3w<\/p>\n<\/div>\n<div class=\"content-section\">\n<p><strong>Eurobalt<\/strong> z powodzeniem zako\u0144czy\u0142 dostaw\u0119 partii pilota\u017cowo-przemys\u0142owej rotor\u00f3w i wa\u0142\u00f3w dla g\u0142\u00f3wnego europejskiego producenta sprz\u0119tu specjalistycznego. Kluczem do sukcesu by\u0142a <em>metalurgia proszk\u00f3w (PM)<\/em> z p\u00f3\u017aniejszym spiekaniem \u2014 technologia, kt\u00f3ra otwiera nowe horyzonty precyzji, wytrzyma\u0142o\u015bci i efektywno\u015bci ekonomicznej we wsp\u00f3\u0142czesnej in\u017cynierii mechanicznej.<\/p>\n<div class=\"highlight\"><strong>Wynik projektu:<\/strong> wyprodukowano ponad 5 000 cz\u0119\u015bci o jako\u015bci przewy\u017cszaj\u0105cej wymagania klienta oraz skr\u00f3cenie czasu dostawy o 50%.<\/div>\n<\/div>\n<p><!--more--><\/p>\n<div class=\"content-section\">\n<h2>Demonstracja Wynik\u00f3w Produkcji<\/h2>\n<div class=\"image-gallery\">\n<div class=\"image-item\">\n<p><img decoding=\"async\" class=\"aligncenter wp-image-3540 size-full\" style=\"margin-top: 0px; margin-bottom: 0px;\" src=\"https:\/\/eurobalt.net\/ru\/wp-content\/uploads\/sites\/3\/2025\/07\/IMGP4524.png\" alt=\"\" width=\"614\" height=\"406\" \/><\/p>\n<div class=\"image-caption\">Zestaw rotor\u00f3w o r\u00f3\u017cnych \u015brednicach wykonanych metod\u0105 metalurgii proszk\u00f3w z obr\u00f3bk\u0105 wyko\u0144czeniow\u0105<\/div>\n<\/div>\n<div class=\"image-item\">\n<p><img decoding=\"async\" class=\"aligncenter wp-image-3541 size-full\" src=\"https:\/\/eurobalt.net\/ru\/wp-content\/uploads\/sites\/3\/2025\/07\/IMGP4526.png\" alt=\"\" width=\"614\" height=\"406\" \/><\/p>\n<div class=\"image-caption\">Precyzyjne wa\u0142y z elementami z\u0119batymi demonstruj\u0105ce wysok\u0105 dok\u0142adno\u015b\u0107 spiekania<\/div>\n<\/div>\n<div class=\"image-item\">\n<p><img decoding=\"async\" class=\"aligncenter wp-image-3542 size-full\" style=\"margin-top: 0px; margin-bottom: 0px;\" src=\"https:\/\/eurobalt.net\/ru\/wp-content\/uploads\/sites\/3\/2025\/07\/IMGP4520.png\" alt=\"\" width=\"614\" height=\"406\" \/><\/p>\n<div class=\"image-caption\">Cz\u0119\u015bci o z\u0142o\u017conej geometrii z wewn\u0119trznymi kana\u0142ami i po\u0142\u0105czeniami wpustowymi<\/div>\n<\/div>\n<div class=\"image-item\">\n<p><img decoding=\"async\" class=\"aligncenter wp-image-3543 size-full\" style=\"margin-top: 0px; margin-bottom: 0px;\" src=\"https:\/\/eurobalt.net\/ru\/wp-content\/uploads\/sites\/3\/2025\/07\/IMGP4525.png\" alt=\"\" width=\"614\" height=\"406\" \/><\/p>\n<div class=\"image-caption\">Gotowe do monta\u017cu wa\u0142y z wie\u0144cami z\u0119batymi pokazuj\u0105ce doskona\u0142\u0105 jako\u015b\u0107 powierzchni<\/div>\n<\/div>\n<\/div>\n<div class=\"content-section\">\n<h2>Zalety Metalurgii Proszk\u00f3w<\/h2>\n<div class=\"benefits-grid\">\n<div class=\"benefit-card\">\n<h3>\ud83d\udd27 Minimalne Odpady<\/h3>\n<p>Produkt jest formowany niemal do ostatecznego konturu, redukuj\u0105c straty materia\u0142u do 3-5% w por\u00f3wnaniu z konwencjonalnymi metodami obr\u00f3bki.<\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83d\udccf Wysoka Precyzja<\/h3>\n<p>Osi\u0105galna dok\u0142adno\u015b\u0107 <strong>IT8-IT9<\/strong> bezpo\u015brednio po spiekaniu, minimalizuj\u0105c potrzeb\u0119 obr\u00f3bki mechanicznej.<\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\u26a1 Kontrolowane W\u0142a\u015bciwo\u015bci<\/h3>\n<p>Dob\u00f3r sk\u0142adu proszku pozwala uzyska\u0107 wymagan\u0105 twardo\u015b\u0107, odporno\u015b\u0107 na zu\u017cycie i odporno\u015b\u0107 na korozj\u0119.<\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83d\udcb0 Efektywno\u015b\u0107 Ekonomiczna<\/h3>\n<p>Dla serii \u015brednich i du\u017cych oszcz\u0119dno\u015bci si\u0119gaj\u0105 <strong>30-40%<\/strong> ca\u0142kowitych koszt\u00f3w produkcji.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"content-section\">\n<h2>Proces Wytwarzania<\/h2>\n<div class=\"process-steps\">\n<div class=\"process-step\">\n<h3>Przygotowanie Mieszanki Proszk\u00f3w<\/h3>\n<p>Wykorzystanie stali stopowych o wielko\u015bci cz\u0105stek poni\u017cej 80 mikron\u00f3w z dodatkiem 0,6% smaru dla zapewnienia optymalnej p\u0142ynno\u015bci.<\/p>\n<\/div>\n<div class=\"process-step\">\n<h3>Prasowanie na Zimno<\/h3>\n<p>Formowanie p\u00f3\u0142fabrykat\u00f3w pod ci\u015bnieniem <strong>400-600 MPa<\/strong> osi\u0105gaj\u0105c g\u0119sto\u015b\u0107 6,5-6,8 g\/cm\u00b3.<\/p>\n<\/div>\n<div class=\"process-step\">\n<h3>Spiekanie Wysokotemperaturowe<\/h3>\n<p>Obr\u00f3bka w temperaturze <strong>1120-1150\u00b0C<\/strong> w kontrolowanej atmosferze N\u2082-H\u2082 przez 60-90 minut.<\/p>\n<\/div>\n<div class=\"process-step\">\n<h3>Kalibrowanie i Wyka\u0144czanie<\/h3>\n<p>Doprasowanie dla poprawy dok\u0142adno\u015bci i obr\u00f3bka mechaniczna powierzchni krytycznych do Ra \u22640,8 \u03bcm.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"content-section\">\n<h2>Specyfikacje Techniczne<\/h2>\n<table class=\"tech-table\">\n<thead>\n<tr>\n<th>Parametr<\/th>\n<th>Warto\u015b\u0107<\/th>\n<th>Uwaga<\/th>\n<\/tr>\n<\/thead>\n<tbody>\n<tr>\n<td>Materia\u0142<\/td>\n<td>Stal spiekana z 2% zawarto\u015bci\u0105 niklu<\/td>\n<td>Poprawiona wytrzyma\u0142o\u015b\u0107 i ci\u0105gliwo\u015b\u0107<\/td>\n<\/tr>\n<tr>\n<td>G\u0119sto\u015b\u0107<\/td>\n<td>6,9-7,0 g\/cm\u00b3<\/td>\n<td>95-97% g\u0119sto\u015bci teoretycznej<\/td>\n<\/tr>\n<tr>\n<td>Twardo\u015b\u0107<\/td>\n<td>25-30 HRC<\/td>\n<td>Optymalna dla wi\u0119kszo\u015bci zastosowa\u0144<\/td>\n<\/tr>\n<tr>\n<td>Dok\u0142adno\u015b\u0107 wykonania<\/td>\n<td>IT8-IT9<\/td>\n<td>Osi\u0105galna bezpo\u015brednio po spiekaniu<\/td>\n<\/tr>\n<tr>\n<td>Chropowato\u015b\u0107 powierzchni<\/td>\n<td>Ra 2,5-3,2 \u03bcm<\/td>\n<td>Po spiekaniu, przed wyko\u0144czeniem<\/td>\n<\/tr>\n<tr>\n<td>Maksymalna \u015brednica<\/td>\n<td>Do 120 mm<\/td>\n<td>Ograniczenie dla cz\u0119\u015bci z\u0142o\u017conych<\/td>\n<\/tr>\n<\/tbody>\n<\/table>\n<\/div>\n<div class=\"content-section\">\n<h2>Osi\u0105gni\u0119te Wyniki<\/h2>\n<div class=\"benefits-grid\">\n<div class=\"benefit-card\">\n<h3>\ud83d\udcc8 Redukcja Koszt\u00f3w<\/h3>\n<ul>\n<li>Redukcja odpad\u00f3w materia\u0142owych o <strong>40-50%<\/strong><\/li>\n<li>Redukcja koszt\u00f3w pracy o <strong>30-40%<\/strong><\/li>\n<li>Redukcja zu\u017cycia energii o <strong>20-25%<\/strong><\/li>\n<\/ul>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\u2699\ufe0f Ulepszenia Operacyjne<\/h3>\n<ul>\n<li>Redukcja wibracji o <strong>10-15%<\/strong><\/li>\n<li>Zwi\u0119kszenie trwa\u0142o\u015bci o <strong>15-20%<\/strong><\/li>\n<li>Poprawa efektywno\u015bci energetycznej o <strong>3-5%<\/strong><\/li>\n<\/ul>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\u23f1\ufe0f Skr\u00f3cenie Cyklu Dostaw<\/h3>\n<p>Pe\u0142ny cykl produkcyjny skr\u00f3cony do <strong>6 tygodni<\/strong> wobec 12 tygodni przy konwencjonalnym kuciu z obr\u00f3bk\u0105 mechaniczn\u0105.<\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83c\udf31 Wp\u0142yw na \u015arodowisko<\/h3>\n<p>Na ka\u017cd\u0105 ton\u0119 produkcji oszcz\u0119dzane jest do <strong>400 kWh<\/strong> energii i <strong>150 kg ekwiwalentu CO\u2082<\/strong>.<\/p>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"content-section\">\n<h2>Zastosowania Technologii<\/h2>\n<div class=\"highlight\">\n<h3>Metalurgia proszk\u00f3w jest optymalna dla:<\/h3>\n<ul>\n<li><strong>Z\u0142o\u017conej geometrii<\/strong> \u2014 wewn\u0119trzne rowki wpustowe, kana\u0142y olejowe, zmienne przekroje<\/li>\n<li><strong>Produkcji seryjnej<\/strong> \u2014 od 1 000 sztuk rocznie wzwy\u017c<\/li>\n<li><strong>Wysokich wymaga\u0144 jednorodno\u015bci<\/strong> \u2014 minimalna zmienno\u015b\u0107 w\u0142a\u015bciwo\u015bci mechanicznych<\/li>\n<li><strong>Materia\u0142\u00f3w kombinowanych<\/strong> \u2014 po\u0142\u0105czenie faz stalowych i miedzianych w jednym produkcie<\/li>\n<li><strong>Redukcji masy<\/strong> \u2014 kontrolowana porowato\u015b\u0107 bez utraty wytrzyma\u0142o\u015bci<\/li>\n<\/ul>\n<\/div>\n<\/div>\n<div class=\"content-section\">\n<h2>O Mo\u017cliwo\u015bciach Produkcyjnych Eurobalt<\/h2>\n<p>Nasza firma \u0142\u0105czy produkcj\u0119 odlewnicz\u0105, metalurgi\u0119 proszk\u00f3w i obr\u00f3bk\u0119 mechaniczn\u0105 w ramach unikalnego klastra technologicznego w krajach ba\u0142tyckich. Pozwala to nam zapewni\u0107 pe\u0142ny cykl wytwarzania \u2014 od projektowania narz\u0119dzi do pakowania gotowego produktu.<\/p>\n<div class=\"benefits-grid\">\n<div class=\"benefit-card\">\n<h3>\ud83c\udfed Nowoczesny Sprz\u0119t<\/h3>\n<p>W\u0142asny park pras o sile do <strong>800 ton<\/strong>, poziome piece spiekaj\u0105ce do <strong>1200\u00b0C<\/strong><\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83d\udd2c Kontrola Jako\u015bci<\/h3>\n<p>Laboratorium metrologiczne akredytowane wed\u0142ug standardu <strong>ISO 17025<\/strong><\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83d\udc65 Do\u015bwiadczenie<\/h3>\n<p>Zesp\u00f3\u0142 in\u017cynier\u00f3w z ponad <strong>15-letnim<\/strong> do\u015bwiadczeniem w metalurgii proszk\u00f3w<\/p>\n<\/div>\n<div class=\"benefit-card\">\n<h3>\ud83d\udccb Elastyczno\u015b\u0107<\/h3>\n<p>Mo\u017cliwo\u015b\u0107 produkcji zar\u00f3wno prototyp\u00f3w, jak i du\u017cych serii do <strong>500 000 cz\u0119\u015bci rocznie<\/strong><\/p>\n<\/div>\n<\/div>\n<\/div>\n<div class=\"cta-section\">\n<h2>Gotowi om\u00f3wi\u0107 Pa\u0144stwa projekt?<\/h2>\n<p>Skontaktujcie si\u0119 z naszymi in\u017cynierami i dowiedzcie si\u0119, jak technologie <strong>metalurgii proszk\u00f3w Eurobalt<\/strong> pomog\u0105 obni\u017cy\u0107 koszty i poprawi\u0107 niezawodno\u015b\u0107 Pa\u0144stwa rotor\u00f3w, wa\u0142\u00f3w i innych cz\u0119\u015bci obrotowych.<\/p>\n<p><a class=\"cta-button\" href=\"mailto:info@eurobalt.net\">Uzyska\u0107 Konsultacj\u0119<\/a><\/p>\n<p style=\"margin-top: 20px; font-size: 0.9em;\">\ud83d\udce7 info@eurobalt.net | \ud83c\udf10 www.eurobalt.net<br \/>\nOdpowiadamy w ci\u0105gu 24 godzin<\/p>\n<\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>Produkcja metalurgia proszk\u00f3w Eurobalt: studium przypadku rotor\u00f3w i wa\u0142\u00f3w. Redukcja koszt\u00f3w 30-40%, precyzja IT8-IT9.<\/p>\n","protected":false},"author":3,"featured_media":4034,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[25],"tags":[636],"class_list":["post-4033","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-powder-metallurgy"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v26.3) - https:\/\/yoast.com\/wordpress\/plugins\/seo\/ -->\n<title>Produkcja wirnik\u00f3w i wa\u0142\u00f3w w technologii metalurgii proszk\u00f3w - Eurobalt - Polski<\/title>\n<meta name=\"description\" content=\"Produkcja metalurgia proszk\u00f3w Eurobalt: studium przypadku rotor\u00f3w i wa\u0142\u00f3w. 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