{"id":4047,"date":"2025-11-26T13:37:43","date_gmt":"2025-11-26T11:37:43","guid":{"rendered":"https:\/\/eurobalt.net\/pl\/?p=4047"},"modified":"2025-12-02T13:44:23","modified_gmt":"2025-12-02T11:44:23","slug":"manufacturing-of-large-metal-shafts-technologies-and-applications-in-modern-industry","status":"publish","type":"post","link":"https:\/\/eurobalt.net\/pl\/blog\/2025\/11\/26\/manufacturing-of-large-metal-shafts-technologies-and-applications-in-modern-industry\/","title":{"rendered":"Produkcja du\u017cych wa\u0142\u00f3w metalowych: technologie i zastosowania w nowoczesnym przemy\u015ble"},"content":{"rendered":"\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid6bpa3-2c1ea39e35666adc94437118341bc17f\">\n#top .av-special-heading.av-mid6bpa3-2c1ea39e35666adc94437118341bc17f{\npadding-bottom:10px;\n}\n<\/style>\n<div  class='av-special-heading av-mid6bpa3-2c1ea39e35666adc94437118341bc17f av-special-heading-h1  avia-builder-el-0  el_before_av_textblock  avia-builder-el-first  '><h1 class='av-special-heading-tag '  >Produkcja du\u017cych wa\u0142\u00f3w metalowych: technologie i zastosowania w nowoczesnym przemy\u015ble<\/h1><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div>\n<section  class='av_textblock_section av-mid6bzi2-1b62515e089e1947d35c6d7de57070a8 ' ><div class='avia_textblock ' ><p>Du\u017ce wa\u0142y metalowe s\u0105 krytycznymi komponentami w przemy\u015ble ci\u0119\u017ckim, energetyce, budownictwie okr\u0119towym oraz sektorze naftowym i gazowym. Te masywne cz\u0119\u015bci, osi\u0105gaj\u0105ce kilka metr\u00f3w d\u0142ugo\u015bci i wa\u017c\u0105ce tony, wymagaj\u0105 specjalnego podej\u015bcia do produkcji i obr\u00f3bki. W tym artykule om\u00f3wimy nowoczesne metody wytwarzania wielkogabarytowych wa\u0142\u00f3w, cechy technologiczne i obszary zastosowa\u0144.<\/p>\n<\/div><\/section>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid6ihhz-0470129e5607906a3583577b4e5233da\">\n#top .av-special-heading.av-mid6ihhz-0470129e5607906a3583577b4e5233da{\npadding-bottom:10px;\n}\n<\/style>\n<div  class='av-special-heading av-mid6ihhz-0470129e5607906a3583577b4e5233da av-special-heading-h2  avia-builder-el-2  el_after_av_textblock  el_before_av_textblock  '><h2 class='av-special-heading-tag '  >Czym s\u0105 wa\u0142y przemys\u0142owe i ich klasyfikacja<\/h2><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div>\n<section  class='av_textblock_section av-mid6mwtt-b9a0ab6e2db0eadcaebefa2ac2cc1b50 ' ><div class='avia_textblock ' ><p>Wa\u0142 przemys\u0142owy to obracaj\u0105cy si\u0119 element mechaniczny przeznaczony do przenoszenia momentu obrotowego i podtrzymywania element\u00f3w wiruj\u0105cych. Du\u017ce wa\u0142y klasyfikowane s\u0105 wed\u0142ug kilku parametr\u00f3w:<\/p>\n<\/div><\/section>\n<div class='flex_column av-4i728a-23ccb99b5a7ddf4a28cf4a17e89f4e87 av_one_half  avia-builder-el-4  el_after_av_textblock  el_before_av_one_half  first flex_column_div column-top-margin'   ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid6ipo6-c1a3b7fbcb24c843bfae3bd68772bf50\">\n#top .av-special-heading.av-mid6ipo6-c1a3b7fbcb24c843bfae3bd68772bf50{\npadding-bottom:10px;\n}\n<\/style>\n<div  class='av-special-heading av-mid6ipo6-c1a3b7fbcb24c843bfae3bd68772bf50 av-special-heading-h3  avia-builder-el-5  el_before_av_iconlist  avia-builder-el-first  '><h3 class='av-special-heading-tag '  >Wed\u0142ug wymiar\u00f3w<\/h3><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div><br \/>\n<div  class='avia-icon-list-container av-mid6klm7-7694862806ae9b1e1d206f3169eca1e7  avia-builder-el-6  el_after_av_heading  avia-builder-el-last  '><ul class='avia-icon-list avia_animate_when_almost_visible avia-icon-list-left av-iconlist-big av-mid6klm7-7694862806ae9b1e1d206f3169eca1e7 avia-iconlist-animate'>\n<li><div class='iconlist_icon av-mid6j6uj-98ae3be227a0dc7cc1c0129a8c0813b9 avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue86e' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry \" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y \u015brednie:<\/h4><\/header><div class='iconlist_content  ' ><p>d\u0142ugo\u015b\u0107 1-3 metry, \u015brednica 200-500 mm<\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<li><div class='iconlist_icon av-mid6jqn6-7b7894ed8a9128302b807347d3a3ca38 avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue869' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry \" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y du\u017ce:<\/h4><\/header><div class='iconlist_content  ' ><p>d\u0142ugo\u015b\u0107 3-10 metr\u00f3w, \u015brednica 500-1500 mm<\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<li><div class='iconlist_icon av-mid6k6hb-806ec0c3c26e36d9dca14f8c25235b8a avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue86a' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry \" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y bardzo du\u017ce:<\/h4><\/header><div class='iconlist_content  ' ><p>d\u0142ugo\u015b\u0107 ponad 10 metr\u00f3w, \u015brednica ponad 1500 mm<\/p>\n<\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<\/ul><\/div><\/p><\/div>\n<div class='flex_column av-2udn2y-c296908915589b94f4e5880a64f366d7 av_one_half  avia-builder-el-7  el_after_av_one_half  el_before_av_heading  flex_column_div column-top-margin'   ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid6iutd-356f60ad073688555da22ad5a30af02e\">\n#top .av-special-heading.av-mid6iutd-356f60ad073688555da22ad5a30af02e{\npadding-bottom:10px;\n}\n<\/style>\n<div  class='av-special-heading av-mid6iutd-356f60ad073688555da22ad5a30af02e av-special-heading-h3  avia-builder-el-8  el_before_av_iconlist  avia-builder-el-first  '><h3 class='av-special-heading-tag '  >Wed\u0142ug przeznaczenia<\/h3><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div><br \/>\n<div  class='avia-icon-list-container av-mid6mlyj-ea2809b94816005fb44801b8efb3a4f5  avia-builder-el-9  el_after_av_heading  avia-builder-el-last  '><ul class='avia-icon-list avia_animate_when_almost_visible avia-icon-list-left av-iconlist-big av-mid6mlyj-ea2809b94816005fb44801b8efb3a4f5 avia-iconlist-animate'>\n<li><div class='iconlist_icon av-mid6kxiy-4dbcbffad9c5535c4df5d277dbc96008 avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue858' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry av-iconlist-empty\" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y nap\u0119dowe dla turbin i generator\u00f3w<\/h4><\/header><div class='iconlist_content  ' ><\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<li><div class='iconlist_icon av-mid6lyay-e587200fb1ae3f31d3314339dadf9040 avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue8ce' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry av-iconlist-empty\" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y korbowe silnik\u00f3w okr\u0119towych<\/h4><\/header><div class='iconlist_content  ' ><\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<li><div class='iconlist_icon av-mid6m6gy-3d34700fcac00a0754a885b2029ac47b avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue855' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry av-iconlist-empty\" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wa\u0142y walcarek<\/h4><\/header><div class='iconlist_content  ' ><\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<li><div class='iconlist_icon av-mid6mjm4-5495a3abca39da5a4fbdf0ba5be22e4e avia-font-entypo-fontello'><span class='iconlist-char ' aria-hidden='true' data-av_icon='\ue826' data-av_iconfont='entypo-fontello'><\/span><\/div><article class=\"article-icon-entry av-iconlist-empty\" ><div class='iconlist_content_wrap'><header class=\"entry-content-header\"><h4 class='av_iconlist_title iconlist_title   ' >Wirniki do urz\u0105dze\u0144 naftowych i gazowych<\/h4><\/header><div class='iconlist_content  ' ><\/div><\/div><footer class=\"entry-footer\"><\/footer><\/article><div class='iconlist-timeline'><\/div><\/li>\n<\/ul><\/div><\/p><\/div>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid6hymg-122299eeb0754b19203cb6979b8375cf\">\n#top .av-special-heading.av-mid6hymg-122299eeb0754b19203cb6979b8375cf{\npadding-bottom:10px;\n}\n<\/style>\n<div  class='av-special-heading av-mid6hymg-122299eeb0754b19203cb6979b8375cf av-special-heading-h2  avia-builder-el-10  el_after_av_one_half  el_before_av_one_half  '><h2 class='av-special-heading-tag '  >G\u0142\u00f3wne metody produkcji<\/h2><div class='special-heading-border'><div class='special-heading-inner-border'><\/div><\/div><\/div>\n<div class='flex_column av-4lmy3u-dab92fb3d7ed7dc8968d4c1581582c6e av_one_half  avia-builder-el-11  el_after_av_heading  el_before_av_one_half  first flex_column_div '   ><section  class='av_textblock_section av-mid6i5bw-b23b008f7d704ca1f3df2ef6f4cdcc19 ' ><div class='avia_textblock ' ><p><strong>1. Kucie i t\u0142oczenie<\/strong><\/p>\n<p>Kucie pozostaje g\u0142\u00f3wn\u0105 metod\u0105 produkcji wielkogabarytowych wa\u0142\u00f3w. Proces obejmuje:<\/p>\n<p><strong>Kucie swobodne<\/strong> \u2014 kszta\u0142towanie p\u00f3\u0142fabrykatu pod m\u0142otem lub pras\u0105 bez u\u017cycia specjalnych form. Umo\u017cliwia otrzymanie wa\u0142\u00f3w o \u015brednicy do 2000 mm i d\u0142ugo\u015bci do 20 metr\u00f3w.<\/p>\n<p><strong>Kucie promieniowe<\/strong> \u2014 specjalistyczny proces, gdzie cztery lub wi\u0119cej kowade\u0142 jednocze\u015bnie \u015bciska p\u00f3\u0142fabrykat, zapewniaj\u0105c jednolit\u0105 struktur\u0119 metalu i wysok\u0105 dok\u0142adno\u015b\u0107 wymiarow\u0105 (tolerancje \u00b10,5 mm na \u015brednicy).<\/p>\n<p>Re\u017cim temperaturowy kucia dla stali w\u0119glowych: 1150-850\u00b0C, dla stali stopowych: 1200-900\u00b0C.<\/p>\n<p><strong>2. Odlewanie z p\u00f3\u017aniejsz\u0105 obr\u00f3bk\u0105 mechaniczn\u0105<\/strong><\/p>\n<p>Dla wa\u0142\u00f3w o z\u0142o\u017conej konfiguracji stosuje si\u0119 odlewanie:<\/p>\n<p><strong>Odlewanie od\u015brodkowe<\/strong> \u2014 zapewnia g\u0119st\u0105 struktur\u0119 bez por\u00f3w i jam, szczeg\u00f3lnie efektywne dla wa\u0142\u00f3w dr\u0105\u017conych<\/p>\n<p><strong>Odlewanie w formach piaskowych<\/strong> \u2014 ekonomiczna metoda dla produkcji jednostkowej<\/p>\n<p><strong>Odlewanie kokilowe<\/strong> \u2014 dla produkcji seryjnej wa\u0142\u00f3w \u015brednich rozmiar\u00f3w<\/p>\n<p>Po odlaniu obowi\u0105zkowa jest obr\u00f3bka cieplna do usuni\u0119cia napr\u0119\u017ce\u0144 wewn\u0119trznych i poprawy w\u0142a\u015bciwo\u015bci mechanicznych.<\/p>\n<p><strong>3. Metalurgia proszk\u00f3w dla specjalnych zastosowa\u0144<\/strong><\/p>\n<p>Chocia\u017c metalurgia proszk\u00f3w jest tradycyjnie u\u017cywana dla ma\u0142ych cz\u0119\u015bci, nowoczesne technologie HIP (Izostatyczne Prasowanie na Gor\u0105co) umo\u017cliwiaj\u0105 tworzenie du\u017cych p\u00f3\u0142fabrykat\u00f3w dla wa\u0142\u00f3w specjalistycznych:<\/p>\n<p>&#8211; Wa\u0142y ze stop\u00f3w \u017caroodpornych dla turbin gazowych<br \/>\n&#8211; Wa\u0142y kompozytowe o w\u0142a\u015bciwo\u015bciach gradientowych<br \/>\n&#8211; Wa\u0142y z materia\u0142\u00f3w trudno obrabialnych<\/p>\n<p>Parametry obr\u00f3bki HIP: ci\u015bnienie 100-200 MPa, temperatura 1000-1200\u00b0C, czas wytrzymania 2-4 godziny.<\/p>\n<\/div><\/section><\/div><div class='flex_column av-34lnje-61dcf58922c504148f06481fa930e55f av_one_half  avia-builder-el-13  el_after_av_one_half  el_before_av_textblock  flex_column_div '   ><p>\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid7wce9-f3ea3aff56af7010aaa524da2b946730\">\n.avia-image-container.av-mid7wce9-f3ea3aff56af7010aaa524da2b946730 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-mid7wce9-f3ea3aff56af7010aaa524da2b946730 av-styling- avia-align-center  avia-builder-el-14  el_before_av_image  avia-builder-el-first  ' ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image- avia-img-lazy-loading-not- avia_image' src=\"https:\/\/eurobalt.net\/wp-content\/uploads\/2025\/11\/shaft.png\" alt='' title=''   \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid8nsi1-a5be0d16bb7c22d7db3b39a67b9423e5\">\n.avia-image-container.av-mid8nsi1-a5be0d16bb7c22d7db3b39a67b9423e5 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-mid8nsi1-a5be0d16bb7c22d7db3b39a67b9423e5 av-styling- avia-align-center  avia-builder-el-15  el_after_av_image  el_before_av_image  ' ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image- avia-img-lazy-loading-not- avia_image' src=\"https:\/\/eurobalt.net\/wp-content\/uploads\/2025\/11\/shaft2.png\" alt='' title=''   \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid9tsid-20251eec044828a1efa979aa74734365\">\n.avia-image-container.av-mid9tsid-20251eec044828a1efa979aa74734365 .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-mid9tsid-20251eec044828a1efa979aa74734365 av-styling- avia-align-center  avia-builder-el-16  el_after_av_image  el_before_av_image  ' ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image- avia-img-lazy-loading-not- avia_image' src=\"https:\/\/eurobalt.net\/wp-content\/uploads\/2025\/11\/Shaft3.jpeg\" alt='' title=''   \/><\/div><\/div><\/div><br \/>\n\n<style type=\"text\/css\" data-created_by=\"avia_inline_auto\" id=\"style-css-av-mid9zml2-a9b1a2abda43e0107e7707ad82ce2d1c\">\n.avia-image-container.av-mid9zml2-a9b1a2abda43e0107e7707ad82ce2d1c .av-image-caption-overlay-center{\ncolor:#ffffff;\n}\n<\/style>\n<div  class='avia-image-container av-mid9zml2-a9b1a2abda43e0107e7707ad82ce2d1c av-styling- avia-align-center  avia-builder-el-17  el_after_av_image  avia-builder-el-last  ' ><div class=\"avia-image-container-inner\"><div class=\"avia-image-overlay-wrap\"><img decoding=\"async\" class='wp-image- avia-img-lazy-loading-not- avia_image' src=\"https:\/\/eurobalt.net\/wp-content\/uploads\/2025\/11\/Shaft4.png\" alt='' title=''   \/><\/div><\/div><\/div><\/p><\/div><\/p>\n<section  class='av_textblock_section av-mid6hi1b-eb317b3d0c88b93ae87d87b3118d106a ' ><div class='avia_textblock ' ><p><strong>Obr\u00f3bka mechaniczna du\u017cych wa\u0142\u00f3w<\/strong><\/p>\n<p><strong>Toczenie<\/strong><\/p>\n<p>Obr\u00f3bka wielkogabarytowych wa\u0142\u00f3w wymaga specjalistycznego wyposa\u017cenia:<\/p>\n<p>&#8211; Ci\u0119\u017ckie tokarki z d\u0142ugo\u015bci\u0105 obr\u00f3bki do 30 metr\u00f3w<br \/>\n&#8211; Systemy podparcia podtrzymkami dla zapobiegania ugi\u0119ciu<br \/>\n&#8211; Warunki skrawania: pr\u0119dko\u015b\u0107 30-80 m\/min, posuw 0,3-1,2 mm\/obr, g\u0142\u0119boko\u015b\u0107 skrawania do 10 mm na przej\u015bcie<\/p>\n<p><strong>Szlifowanie<\/strong><\/p>\n<p>Obr\u00f3bka wyko\u0144czeniowa obejmuje:<\/p>\n<p>&#8211; <strong>Szlifowanie wa\u0142k\u00f3w<\/strong> \u2014 osi\u0105gni\u0119cie dok\u0142adno\u015bci do IT6 i chropowato\u015bci Ra 0,4-0,8 \u03bcm<br \/>\n&#8211; <strong>Dog\u0142adzanie<\/strong> \u2014 dla szczeg\u00f3lnie krytycznych powierzchni (Ra do 0,1 \u03bcm)<\/p>\n<p><strong>Wywa\u017canie<\/strong><\/p>\n<p>Wywa\u017canie dynamiczne jest krytyczne dla wa\u0142\u00f3w wysokoobrotowych:<br \/>\n&#8211; Dopuszczalny niewywa\u017cenie dla wa\u0142\u00f3w turbin: klasa G2.5 wed\u0142ug ISO 1940<br \/>\n&#8211; Metody wywa\u017cania: usuwanie materia\u0142u, dodawanie mas wywa\u017caj\u0105cych<\/p>\n<p><strong>Kontrola jako\u015bci<\/strong><\/p>\n<p><strong>Badania nieniszcz\u0105ce<\/strong><\/p>\n<p>&#8211; <strong>Badania ultrad\u017awi\u0119kowe<\/strong> \u2014 wykrywanie wad wewn\u0119trznych od rozmiaru 2 mm<br \/>\n&#8211; <strong>Badania magnetyczno-proszkowe<\/strong> \u2014 wykrywanie p\u0119kni\u0119\u0107 powierzchniowych<br \/>\n&#8211; <strong>Badania radiograficzne<\/strong> \u2014 dla krytycznych stref wa\u0142\u00f3w<\/p>\n<p><strong>Pomiar geometrii<\/strong><\/p>\n<p>&#8211; Laserowe systemy pomiarowe z dok\u0142adno\u015bci\u0105 \u00b10,01 mm<br \/>\n&#8211; Wsp\u00f3\u0142rz\u0119dno\u015bciowe maszyny pomiarowe do kontroli z\u0142o\u017conych profili<br \/>\n&#8211; Sprawdzanie bicia: promieniowe \u22640,05 mm, osiowe \u22640,03 mm dla wa\u0142\u00f3w precyzyjnych<\/p>\n<p><strong>Obszary zastosowa\u0144 i przyk\u0142ady<\/strong><\/p>\n<p><strong>Energetyka<\/strong><\/p>\n<p>Wa\u0142y turbogenerator\u00f3w elektrowni:<br \/>\n&#8211; D\u0142ugo\u015b\u0107: 15-25 metr\u00f3w<br \/>\n&#8211; \u015arednica: 800-1200 mm<br \/>\n&#8211; Materia\u0142: stal stopowa 25\u04251\u041c1\u0424, 20\u04253\u041c\u0412\u0424<br \/>\n&#8211; Pr\u0119dko\u015b\u0107 robocza: 3000 obr\/min (50 Hz) lub 3600 obr\/min (60 Hz)<\/p>\n<p><strong>Budownictwo okr\u0119towe<\/strong><\/p>\n<p>Wa\u0142y \u015brubowe statk\u00f3w o du\u017cej wyporno\u015bci:<br \/>\n&#8211; D\u0142ugo\u015b\u0107: do 30 metr\u00f3w<br \/>\n&#8211; \u015arednica: 600-1000 mm<br \/>\n&#8211; Materia\u0142: stal z obr\u00f3bk\u0105 antykorozyjn\u0105<br \/>\n&#8211; Cecha: ok\u0142adzina tulejami br\u0105zowymi w strefie kontaktu z wod\u0105 morsk\u0105<\/p>\n<p><strong>Metalurgia<\/strong><\/p>\n<p>Wa\u0142y walcarek:<br \/>\n&#8211; Walce robocze: \u015brednica 400-800 mm, twardo\u015b\u0107 powierzchni 55-65 HRC<br \/>\n&#8211; Walce oporowe: \u015brednica 1200-2000 mm<br \/>\n&#8211; Materia\u0142: stale wysokochromowe, \u017celiwa z warstw\u0105 zabielon\u0105<\/p>\n<p><strong>Innowacyjne technologie<\/strong><\/p>\n<p><strong>Technologie addytywne<\/strong><\/p>\n<p>Nowoczesne metody druku 3D metalem otwieraj\u0105 nowe mo\u017cliwo\u015bci:<br \/>\n&#8211; Tworzenie wa\u0142\u00f3w dr\u0105\u017conych z wewn\u0119trznymi kana\u0142ami ch\u0142odzenia<br \/>\n&#8211; Lokalne utwardzanie stref krytycznych<br \/>\n&#8211; Naprawa i regeneracja zu\u017cytych obszar\u00f3w<\/p>\n<p><strong>Wa\u0142y kompozytowe<\/strong><\/p>\n<p>Konstrukcje hybrydowe metal-kompozyt:<br \/>\n&#8211; Redukcja masy o 30-40%<br \/>\n&#8211; Zwi\u0119kszona zdolno\u015b\u0107 t\u0142umienia<br \/>\n&#8211; Zastosowanie w przemy\u015ble lotniczym<\/p>\n<p><strong>Aspekty ekonomiczne<\/strong><\/p>\n<p>Koszty produkcji wielkogabarytowych wa\u0142\u00f3w sk\u0142adaj\u0105 si\u0119 z:<br \/>\n&#8211; Materia\u0142: 30-40% (dla stop\u00f3w specjalnych do 60%)<br \/>\n&#8211; Obr\u00f3bka mechaniczna: 35-45%<br \/>\n&#8211; Obr\u00f3bka cieplna: 10-15%<br \/>\n&#8211; Kontrola jako\u015bci: 10-15%<\/p>\n<p>Czas produkcji: od 3 miesi\u0119cy dla wa\u0142\u00f3w standardowych do 12-18 miesi\u0119cy dla element\u00f3w unikalnych.<\/p>\n<\/div><\/section>\n<section  class='av_textblock_section av-mid6ezl5-f7f517af967a5e00da4926dc3f349cd9 ' ><div class='avia_textblock ' ><p>Produkcja du\u017cych wa\u0142\u00f3w metalowych stanowi z\u0142o\u017cony proces technologiczny wymagaj\u0105cy kombinacji tradycyjnych i innowacyjnych metod obr\u00f3bki. Nowoczesne technologie, w\u0142\u0105czaj\u0105c precyzyjne kucie, obr\u00f3bk\u0119 HIP i wytwarzanie addytywne, pozwalaj\u0105 tworzy\u0107 wa\u0142y o ulepszonych charakterystykach eksploatacyjnych dla najbardziej wymagaj\u0105cych zastosowa\u0144.<\/p>\n<p>Firmy specjalizuj\u0105ce si\u0119 w precyzyjnej obr\u00f3bce metali i posiadaj\u0105ce pe\u0142ne spektrum technologii \u2014 od metalurgii proszk\u00f3w do obr\u00f3bki wyko\u0144czeniowej \u2014 s\u0105 w stanie zaoferowa\u0107 optymalne rozwi\u0105zania dla produkcji wa\u0142\u00f3w dowolnej z\u0142o\u017cono\u015bci, zapewniaj\u0105c niezawodno\u015b\u0107 krytycznego wyposa\u017cenia w r\u00f3\u017cnych ga\u0142\u0119ziach przemys\u0142u.<\/p>\n<\/div><\/section>\n","protected":false},"excerpt":{"rendered":"<p>Produkcja du\u017cych wa\u0142\u00f3w metalowych stanowi z\u0142o\u017cony proces technologiczny wymagaj\u0105cy kombinacji tradycyjnych i innowacyjnych metod obr\u00f3bki.<\/p>\n","protected":false},"author":3,"featured_media":4048,"comment_status":"closed","ping_status":"open","sticky":false,"template":"","format":"standard","meta":{"footnotes":""},"categories":[25],"tags":[633,634],"class_list":["post-4047","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-news","tag-cnc-and-machining","tag-czesciach-metalowych"],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v23.9 (Yoast SEO v26.7) - 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