Sintered parts manufacturing, Powder Metallurgy products

Powder metal components

Powder metallurgy (PM) is an economical, environmentally-friendly, efficient and innovative technology. Our sintered parts manufacturing offers different products on powder metallurgy market manufactured by using a great number of metal and alloy materials.

As a Powder metallurgy company we produce sintered metal parts of simple and complex shapes. Manufacturing powder metallurgy products in Eurobalt Engineering is the best way to get reliable components made of ferrous and non-ferrous metals. ​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​​

Technological possibilities

Minimum possible weight of the part:0,005 kg
Maximum possible weight of the part:1 kg
Minimum possible sizes of the part:10 mm x 10 mm x 10 mm
Maximum possible sizes of the part:100 mm x 100 mm x 70 mm
Minimum possible wall thickness:1 mm
Maximum possible wall thickness:10 mm
Tolerances, achieved by pressing and sintering:+/- 0,05 mm
Tolerances, achieved by machining after:0,001 mm
Minimum possible batch:From 2500 parts

Standard materials used

DIN Sint-C00; DIN Sint-E00;         FX-1000-25;       FX-2008-60HT;  
DIN Sint-C10; DIN Sint-E10;         FX-1005-100HT;    FX-1005-40;
DIN Sint-D10; DIN Sint-C01;         FX-2008-60;       FX-2008-90HT;
DIN Sint-D01; DIN Sint-E30;         FX-1008-110HT;    FX-1008-50;
DIN Sint-C30; DIN Sint-D35;         FX-2005-45;       FX-2000-25;
DIN Sint-C35; DIN Sint-D36;         FX-2005-90HT;
DIN Sint-C36; DIN Sint-D11;
DIN Sint-C11; DIN Sint-D30;
DIN Sint-C39; DIN Sint-D39;
DIN Sint-D00

Equipment

EquipmentQuantity
Hydraulic press13
Automatic powder press8
Mechanical presses9
Mesh belt furnace1
Pusher furnace1
Steam boiler1
Hacksawing machine1
Grinding machine4
Lathe9
Radial drill4
Coining equipment2
Automatic lathe4
CNC machine center5
Wire-electrode cutting3

SINTERING EQUIPMENT SINTERING EQUIPMENT
SINTERING EQUIPMENT SINTERING EQUIPMENT

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Advantages of custom made metal parts

  1. Sintered metal products of complex shapes
  2. Special properties that meet your requirements (hardness and wear resistance)
  3. High precision and fine surface treatment of sintered products
  4. Low weight of metal products in comparison to other manufacturing processes

powder metallurgy green technology

Sintered parts manufacturing

РМ parts can be manufactured at different speeds and in different quantities, from hundreds to thousands portion per hour. Let’s consider some key elements and stages that we control during manufacturing powder metallurgy parts resizing, powder composition, production rate, tool wear, sintering, and heat treatment. Furthermore, we also control secondary operations, such as sintered parts calibration and machining.
On the other hand, quality control system include monitoring of:

  • Radial dimensions (perpendicular to the press axis) are controlled by a tool (tooling). Modern presses with computer numerical control (CNC) guarantee an excellent control over dimensional accuracy, pressing speed and mould position. It ensures size constancy (repeatability), regardless of the volume and rate of production.
  • The automatic correction of powder composition, which goes into a press mould, guarantees a fully identical weight of a part at a constant pressing density. Moreover, all parameters of a powder composition, which are necessary to manufacture powder metallurgy parts, are set before batch production is launched.

In order to provide all these advantages, Eurobalt Engineering manufactures its own moulds and calibration tools, stores them and plans the production of new additional ones beforehand. One should note here that we do all this at our own expense.

Depending on the composition of powders and specifics of the sintering process of powder metallurgy parts, finished parts may have various properties. Besides, they can have similar properties to those which have undergone heat treatment. So there is no need to carry out secondary heat treatment.

Powder metal components from Eurobalt Engineering

If you entrust the production of your powder metallurgy parts to our company, you will be absolutely sure of a stable quality as well as production deadlines and timely delivery of manufactured parts. The trust of our customers is confirmed by the results of our cooperation. For example, the production of a variety of auto parts, engineering components manufacturer – received high recommendations. One argument in support of that you can be sure of the quality of your production.