Eurobalt offers a wide range of metal powders, allowing the creation of components from standard alloys to specialized materials.
Powder Metallurgy (PM) is a cost-effective, eco-friendly, efficient, and innovative technology. Metal powders are compressed into a mold and heated in a controlled environment to produce finished components with a specific geometry. Our sintered part manufacturing process allows us to produce diverse products and components for the powder metallurgy market in various industries, using a wide range of metal powders and alloy material blends.
As a manufacturer of powder metallurgy, we produce sintered metal parts in both simple and complex shapes. The production of powder metallurgy at Eurobalt is the optimal solution for acquiring dependable components made from both ferrous and non-ferrous metals.
Technological capabilities
| Minimum possible weight of the part:: | 0,005 kg |
| Maximum possible weight of the part: | 1 kg |
| Minimum possible sizes of the part: | 10 mm x 10 mm x 10 mm |
| Maximum possible sizes of the part: | 100 mm x 100 mm x 70 mm |
| Minimum possible wall thickness: | 1 mm |
| Maximum possible wall thickness: | 10 mm |
| Tolerances achieved by pressing and sintering: | +/- 0,05 mm |
| Tolerances achieved by post-machining: | 0,001 mm |
| Minimum possible batch: | From 2500 parts |
Standard materials used
DIN Sint-C00; DIN Sint-E00; FX-1000-25; FX-2008-60HT; DIN Sint-C10; DIN Sint-E10; FX-1005-100HT; FX-1005-40; DIN Sint-D10; DIN Sint-C01; FX-2008-60; FX-2008-90HT; DIN Sint-D01; DIN Sint-E30; FX-1008-110HT; FX-1008-50; DIN Sint-C30; DIN Sint-D35; FX-2005-45; FX-2000-25; DIN Sint-C35; DIN Sint-D36; FX-2005-90HT; DIN Sint-C36; DIN Sint-D11; DIN Sint-C11; DIN Sint-D30; DIN Sint-C39; DIN Sint-D39; DIN Sint-D00
Equipment
| Equipment | Quantity |
|---|---|
| Hydraulic press | 13 |
| Automatic powder press | 8 |
| Mechanical presses | 9 |
| Mesh belt furnace | 1 |
| Pusher furnace | 1 |
| Steam boiler | 1 |
| Hacksawing machine | 1 |
| Grinding machine | 4 |
| Lathe | 9 |
| Radial drill | 4 |
| Coining equipment | 2 |
| Automatic lathe | 4 |
| CNC machine center | 5 |
| Wire-electrode cutting | 3 |
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РМ parts and components can be produced at different speeds and in different quantities, from hundreds to thousands of parts per hour. Some of the key elements and stages we consider important when powder metallurgy and sintering are used in manufacturing are:
Furthermore, we also oversee secondary operations, including calibration and machining of sintered parts.
Before, during, and after production of the components, we implement rigorous quality control systems that include:
To ensure these benefits and opportunities, at Eurobalt, we produce our own molds and calibration tools, store them, and pre-plan the production of new tooling. We undertake all these tasks at our own cost.
As a result of our rigorous and regulated production system, we attain components with distinct powder compositions and finished parts with diverse properties, similar to those of components that have undergone heat treatments. As a result, there is no need to conduct secondary heat treatments for certain components.
When you choose Eurobalt as your powder metal component manufacturer, you unlock a world of possibilities. Expect nothing less than:
