Hydraulic cylinders manufacturer

Industrial group Eurobalt manufactures hydraulic cylinders according to the requirements of our customers (samples and small batches of special cylinders included), as well as a wide range of hydraulic cylinders with standard dimensions. The line of products that we offer includes single-acting and double-acting hydraulic cylinders of different lengths, diameters, and applications, telescopic hydraulic cylinders, large-scale hydraulic cylinders, high-pressure cylinders, as well as any other cylinders produced according to the requirements of our customer.

Applications of Hydraulic cylinders

Eurobalt’s hydraulic cylinders find applications across various industries, including:

  • Agricultural Equipment

    Our cylinders with solid forged piston rods are specifically designed to withstand the demanding conditions of agricultural machinery.

  • Trailers

    We offer telescopic cylinders that provide reliable and efficient lifting and extension capabilities for trailers.

  • Construction Equipment

    Our cylinders are tailored to meet the rugged demands of the construction industry, delivering reliable power and precision.

  • Pressing Machines

    High-pressure cylinders from Eurobalt enable efficient and controlled pressing operations.

  • Custom Applications

    We provide tailored hydraulic cylinder solutions according to our customers’ specific requirements, ensuring precise performance and reliable functionality.

Types of Hydraulic Cylinders we manufacture

High Standards of Hydraulic cylinders manufacturer

  • Special Cylinders (per customer hydraulic cylinder drawings)

    • With cushioning systems;
    • With position sensors;
    • Qualified for mining, marine and off-shore,
      heavy-duty applications;
    • Large-scale telescopic cylinders;
    • Piston diameter: up to 1000 mm;
    • Operating stroke: up to 15 m;
    • Working pressure: up to 500 bar.
  • Regular Cylinders (Minimum order quantity is 50 pcs.)

    • For agricultural, forestry, construction machinery;
    • Piston diameter provided according to customer’s hydraulic cylinder drawings;
    • Regular materials such as CK45 and Steel E355;
    • Normal operating pressure range 160-300 bar.
  • Telescopic Cylinders

    • For trailers, tippers and dump trucks and more;
    • Single and double acting;
    • Up to 7 stages;
    • Total stroke up to 15 m;
    • Operating pressure up to 300 bar
    • Production capacity: 85000 annually;
    • Barrel precision class: H8;
    • Piston rod precision class: f7;
    • Piston rod induction hardening;
    • Nickel chrome plating;
    • Ceramic carbide surface coating;
    • Standard chrome plating.

Quality Control Hydraulic Сylinders manufacturer

Hundreds of customers trust us with the quality of their products. We are sure that together with you we will also achieve success!

FMEA analyse

We try to foresee all possible defects and eliminate them before they occur.

Pressure testing

The test pressure is 1.5-2 times higher than the nominal pressure. No bloating effects or material problems.

2-year warranty

We don’t limit you, and the warranty period can even be extended at your request.

The high quality standards of our Hydraulic Сylinders manufacturer

  • Pre-production control

    This process involves inspecting incoming hydraulic cylinder drawings and raw materials. Raw materials are checked to ensure that the material meets standards and customer requirements. PPI helps establish production timelines and assures new customers that the raw materials meet standards. Inspection is performed by our quality control engineers, who analyze the material to ensure that it meets the standards of the material grade.

  • Inspection during production

    There are several parts in all hydraulic cylinder drawings that are manufactured using a variety of techniques and in a variety of manufacturing departments. As a result, each of these components is rigorously inspected at every stage of production to ensure that it conforms to its hydraulic cylinder drawing and is marked accordingly. Consequently, we always have information on when, where, and by whom a part was produced. Thus, any detected defect can be immediately addressed and eliminated, and the parts are rechecked before the hydraulic cylinder is reassembled.

  • Failure Consequence and Cause Analysis

    During an FMEA analysis, we gather and analyze as much data as possible. We examine any problems that occurred during the warranty period and predict potential issues during shipping, storage, changes in operating conditions, and other factors. All of this data, including hydraulic cylinder drawings, is entered into a specialized database, allowing for comprehensive analysis and forecasting of failures. By analyzing hydraulic cylinder drawings, FMEA enables us to predict and prevent failures in advance, ensuring a 99.4% efficiency level in all of our produced hydraulic cylinder parts.

  • Seals and final quality control

    All seals are sourced from reliable suppliers with extensive manufacturing experience. Our hydraulic cylinder production process takes into account the customer’s preference for specific seals, including their hydraulic cylinder drawings. If the customer entrusts us with choosing the seals, we opt for Trelleborg or Hallite seals. After installing the seals and assembling the cylinders, we conduct a comprehensive final check, which includes examining hydraulic cylinder diagrams, to ensure that every cylinder is functioning properly. If there are no observable leaks, the quality inspector oversees the hydraulic cylinder packaging according to the customer’s requirements.

Testing of Hydraulic Cylinders

The final product can only be shipped to the customer after it has been tested and all requirements for pressure, operating temperature and other required parameters have been met.

Tightness test

All hydraulic cylinders are thoroughly tested to detect internal and external leaks. 100% of cylinders go through this process: each cylinder is opened and closed to check that parts are within acceptable levels and that seals are holding. We also provide extra seals with each batch and cylinder disassembly kits, just in case.

Pressure testing

To make sure there are no bloating effects or material problems, a pressure test is performed that is 1.5 times the normal operating pressure of the cylinder in service. It is not recommended that a hydraulic cylinder be operated above its rated working pressure, but the test makes sure that there is no internal bloat or distortion during the intended use of the cylinder. This test extends the piston rods as far as they will go and keeps them under pressure for a period of time. This helps assure the quality and integrity of the seals. Oil leaks lead to reduced performance of hydraulic cylinders, so we take special care to make sure all cylinders are leak-proof and stay that way during the warranty period.

Pushing and Pulling force

The test stand is used to measure the pressure exerted by the cylinder. To measure the impact force, the cylinder is pushed against a barrier. For double-acting cylinders, the reverse pulling force is also measured, and all figures and test results are provided to the customer upon request.

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Eurobalt, a reputable hydraulic cylinders manufacturer,
is your reliable ally for top-notch hydraulic cylinder solutions.
We deliver reliable solutions for a wide range of applications.
Contact us today to discuss your hydraulic cylinder requirements and experience the Eurobalt difference.

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