Die Casting Manufacturing

Crafting Excellence through Die Casting: Precision and Quality in Every Metal Part and Component.

High-pressure Die-Casting

Precision and Quality in Every Metal Part and Component

Die-casting is a prevalent manufacturing technique for shaping aluminum and other alloy components. The process involves pressing molten metal into reusable steel molds at high pressures to produce complex geometries with high precision, suitable for mass production. The process involves pressing molten metal into reusable steel molds at high pressures to produce complex geometries with high precision, suitable for mass production. Components produced using die casting technologies can achieve precise geometries and smooth or textured surfaces, rendering them appropriate for a variety of products and applications.

Eurobalt, in partnership with its collaborators, is consistently investing in equipment and technologies to ensure consistency, accuracy and automation for the die casting process. Automated monitoring of the production process, combined with expert control of all technical requirements, enables us to detect, modify and correct any malfunctions in the production process promptly. Consequently, we are able to manufacture die-casting parts of the utmost quality.

Advantages of Eurobalt`s Die Casting

Сombining technological expertise with a commitment to quality and customer satisfaction

  • Dimensional Accuracy: Die casting processes enable the production of uniform and dimensionally stable parts, while maintaining the required tolerances with greater accuracy than many other mass production processes.
  • Outstanding properties: Die-cast products exhibit high durability and heat resistance.
  • High-Speed Production: High-speed production enables the manufacture of thousands of identical castings without requiring additional post-finishing machining processes.
  • Cost-effectiveness: The long lifespan of the tooling equipment makes die-casting a cost-effective way to produce components with market competitive prices..
  • Complex geometries: In addition, die-casting produces products that are stronger and lighter than comparable products made with other casting methods. Furthermore, die casting allows for the creation of thin and strong walls, which cannot be easily achieved with other manufacturing technologies.
  • Die-cast manufactured components create a single, solid part without separate welding, fastening, or assembly, resulting in increased strength and stability.
  • Die casting facilitates the production of products with a variety of finishing techniques, such as smooth or textured surfaces, which do not require complex preparation for coating or plating.
  • Die casting technologies can manufacture components with fasteners, bosses, tubes, apertures, external threads, and various other geometries.

Die casting manufacturing process

By achieving Precision and Excellence in every casting, we ensure that we produce components that perfectly match your specified parameters and desired characteristics.

During die casting, metal is injected at high pressures into the tooling acting as an injection mould, which enables the manufacturing of multiple components for series and mass production.
This technology is typically automated and works at pressures ranging from 150 to 1200 bar or higher, achieving filling speeds beyond 500 km/h. Die casting is suitable for intricate geometries featuring thin walls as low as 1mm, ensuring smooth surface finishes that enable coating or plating as final treatments.

Minimum possible weight of the part:      0,017 kg 
Maximum possible weight of the part:      12 kg
Minimum possible sizes of the part:       Ø 17 mm x 4 mm 
Maximum possible sizes of the part:       300 mm x 650 mm x 100 mm
Minimum possible wall thickness:          0,8 mm 
Maximum possible wall thickness:          12,7 mm
Tolerance class for casting:              ISO 8062 ST5 
Minimum possible batch:                   500 kg
ADC 1               Al-Si            AAA 413
ADC 12 Z            Al-Si-Cu         AA 383 
ADC 3               Al-Si-Mg         AAA 360 
ADC 14              Al-Si-Cu         AAB 390
ADC 5               Al-Mg            AA 518
AAA 356+T6          ADC 6            Al-Mg 
AA 515              AC4A             ADC 10 
Al-Si-Cu            AAB 380          AC2B 
ADC 10 Z            Al-Si-Cu         AAA 380 
LM6                 ADC 12           Al-Si-Cu 
AA 383              ENAC-46000       AlSi10Mg 
Equipment Quantity
Die casting machines 5
Die spotting machine 1
Electrical discharge machine 8
CNC Machines 13
Slow WEDM 2
Milling CNC machines 5
Radial drilling machines 5
Grinder 2
Lathe machines 2
Milling machines 2
Drilling machines 3
Polishing machines 2
Shot blasting machine 1
Quality control CMM machine 1


Die Casting Technology

At our die casting manufacturing facilities

We manufacture die casting parts weighing between 5 grams to 12 kilograms.

We produce aluminium, aluminium alloy, magnesium and other alloy products for our customers using cold chamber die casting machines. We use hot chamber die casting machines for zinc alloy components because the melting point of zinc-based alloys is approximately 900°C. The use of cold chamber die casting machines with significant temperature gradients affects the tooling and reduces its life.

Our die casting technologies and services offer various benefits, including increased production rates, precision, strength, and smooth surface finishes on final products. We understand the initial investment required for tooling costs and therefore, we offer a personalized approach to our customers, ensuring a cost-effective solution. Our services include repairing and replacing worn tooling, and in-house manufacturing of new tooling to significantly reduce expenses. Additionally, we thoroughly analyze project duration, the number of essential parts, and product complexity, to determine the possibility of working on a project-by-project basis. For large projects, we can bear a portion of the tooling cost ourselves. Additionally, we undertake the storage, repair, and remanufacturing of newly required tooling to continue production at our own expense.

By choosing our company, you will receive the highest quality die cast products, parts and components that meet your precise technical and aesthetic requirements, at the most competitive market price among numerous other suppliers of die cast parts.

Die Casting Application

Lighting Housings and Radiators

Eurobalt’s die-cast lighting housings are engineered to meet the stringent demands of the illumination industry. Whether for streetlights, architectural lighting, or industrial fixtures, our precision-crafted housings ensure optimal protection for lighting components. Radiators, designed with advanced thermal management, find applications in high-intensity lighting systems, maintaining consistent performance over extended operational periods.

  • Precision die casting for durable and efficient lighting housings.
  • Radiators designed for optimal heat dissipation in lighting systems.
  • Materials selected for heat resistance and longevity.

Instrument Housings, Including Gearboxes:

From intricate instrument housings to robust gearbox casings, Eurobalt delivers die-cast solutions tailored to diverse applications. Instrument housings designed by Eurobalt ensure the protection of delicate components in various devices, including those used in automotive and industrial settings. Our gearbox casings, created through high-pressure die casting, provide reliable enclosures for the intricate machinery of transmissions and power transfer systems.

  • Tailored die-cast solutions for instrument housings with complex geometries.
  • Gearbox casings designed to withstand mechanical stress and ensure smooth operation.
  • High-pressure die casting for consistent quality and performance.

Electric Motor Housings

Eurobalt’s die-cast electric motor housings play a crucial role in safeguarding sensitive motor components. These housings are meticulously engineered to facilitate the efficient functioning of electric motors across industries such as automotive, robotics, and renewable energy. The use of materials with excellent electrical insulation properties ensures the longevity and reliability of our electric motor housings.

  • Die-cast housings crafted for electric motors, ensuring robust protection.
  • Precision engineering for seamless integration of motor components.
  • Materials chosen for their electrical insulation properties and structural integrity.
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aluminium Die Casting

At Eurobalt, our commitment to excellence extends across every stage of the die casting process, ensuring you receive high-quality, precision-engineered components tailored to your unique specifications.