Precision and Quality in Every Metal Part and Component
Die-casting is a prevalent manufacturing technique for shaping aluminum and other alloy components. The process involves pressing molten metal into reusable steel molds at high pressures to produce complex geometries with high precision, suitable for mass production. The process involves pressing molten metal into reusable steel molds at high pressures to produce complex geometries with high precision, suitable for mass production. Components produced using die casting technologies can achieve precise geometries and smooth or textured surfaces, rendering them appropriate for a variety of products and applications.
Eurobalt, in partnership with its collaborators, is consistently investing in equipment and technologies to ensure consistency, accuracy and automation for the die casting process. Automated monitoring of the production process, combined with expert control of all technical requirements, enables us to detect, modify and correct any malfunctions in the production process promptly. Consequently, we are able to manufacture die-casting parts of the utmost quality.
Сombining technological expertise with a commitment to quality and customer satisfaction
By achieving Precision and Excellence in every casting, we ensure that we produce components that perfectly match your specified parameters and desired characteristics.
During die casting, metal is injected at high pressures into the tooling acting as an injection mould, which enables the manufacturing of multiple components for series and mass production.
This technology is typically automated and works at pressures ranging from 150 to 1200 bar or higher, achieving filling speeds beyond 500 km/h. Die casting is suitable for intricate geometries featuring thin walls as low as 1mm, ensuring smooth surface finishes that enable coating or plating as final treatments.
Technological capabilities
Minimum possible weight of the part: 0,017 kg Maximum possible weight of the part: 12 kg Minimum possible sizes of the part: Ø 17 mm x 4 mm Maximum possible sizes of the part: 300 mm x 650 mm x 100 mm Minimum possible wall thickness: 0,8 mm Maximum possible wall thickness: 12,7 mm Tolerance class for casting: ISO 8062 ST5 Minimum possible batch: 500 kg
Standard materials used in aluminum die casting
ADC 1 Al-Si AAA 413 ADC 12 Z Al-Si-Cu AA 383 ADC 3 Al-Si-Mg AAA 360 ADC 14 Al-Si-Cu AAB 390 ADC 5 Al-Mg AA 518 AAA 356+T6 ADC 6 Al-Mg AA 515 AC4A ADC 10 Al-Si-Cu AAB 380 AC2B ADC 10 Z Al-Si-Cu AAA 380 LM6 ADC 12 Al-Si-Cu AA 383 ENAC-46000 AlSi10Mg ENAC-43000
Equipment
| Equipment | Quantity |
|---|---|
| Die casting machines | 5 |
| Die spotting machine | 1 |
| Electrical discharge machine | 8 |
| CNC Machines | 13 |
| WEDM | 10 |
| Slow WEDM | 2 |
| Milling CNC machines | 5 |
| Radial drilling machines | 5 |
| Grinder | 2 |
| Lathe machines | 2 |
| Milling machines | 2 |
| Drilling machines | 3 |
| Polishing machines | 2 |
| Shot blasting machine | 1 |
| Quality control CMM machine | 1 |
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We manufacture die casting parts weighing between 5 grams to 12 kilograms.
We produce aluminium, aluminium alloy, magnesium and other alloy products for our customers using cold chamber die casting machines. We use hot chamber die casting machines for zinc alloy components because the melting point of zinc-based alloys is approximately 900°C. The use of cold chamber die casting machines with significant temperature gradients affects the tooling and reduces its life.
Our die casting technologies and services offer various benefits, including increased production rates, precision, strength, and smooth surface finishes on final products. We understand the initial investment required for tooling costs and therefore, we offer a personalized approach to our customers, ensuring a cost-effective solution. Our services include repairing and replacing worn tooling, and in-house manufacturing of new tooling to significantly reduce expenses. Additionally, we thoroughly analyze project duration, the number of essential parts, and product complexity, to determine the possibility of working on a project-by-project basis. For large projects, we can bear a portion of the tooling cost ourselves. Additionally, we undertake the storage, repair, and remanufacturing of newly required tooling to continue production at our own expense.
By choosing our company, you will receive the highest quality die cast products, parts and components that meet your precise technical and aesthetic requirements, at the most competitive market price among numerous other suppliers of die cast parts.
Eurobalt’s die-cast lighting housings are engineered to meet the stringent demands of the illumination industry. Whether for streetlights, architectural lighting, or industrial fixtures, our precision-crafted housings ensure optimal protection for lighting components. Radiators, designed with advanced thermal management, find applications in high-intensity lighting systems, maintaining consistent performance over extended operational periods.
From intricate instrument housings to robust gearbox casings, Eurobalt delivers die-cast solutions tailored to diverse applications. Instrument housings designed by Eurobalt ensure the protection of delicate components in various devices, including those used in automotive and industrial settings. Our gearbox casings, created through high-pressure die casting, provide reliable enclosures for the intricate machinery of transmissions and power transfer systems.
Eurobalt’s die-cast electric motor housings play a crucial role in safeguarding sensitive motor components. These housings are meticulously engineered to facilitate the efficient functioning of electric motors across industries such as automotive, robotics, and renewable energy. The use of materials with excellent electrical insulation properties ensures the longevity and reliability of our electric motor housings.
