Eurobalt provides its customers with the best sintered parts production service.
With the lowest costs and the highest product quality
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Metal powders to produce sintered parts
All our sintered parts conform to industry and generally accepted international standards.
If required to produce sintered parts with unique properties, our engineers develop customized powder blends. This ensures we meet all necessary parameters as per customer requirements.
A carefully selected metal powder blend is utilized for every sintered component to ensure the product meets requirements for density, hardness, tolerances, dimensions, strength, and wear resistance.
Our engineers’ responsible and meticulous approach to producing each customer’s components results in superior performance compared to our competitors’ sintered parts.
Unlocking Versatility in Sintered Parts: Our Standard Metal Powders.
At Eurobalt, we pride ourselves on offering a diverse selection of standard metal powders for sintered part production. Our wide range of materials allows us to cater to a multitude of customer requirements and specifications. Whether you’re looking for strength, corrosion resistance, or unique properties, our selection has you covered:
- Aluminum: Lightweight and corrosion-resistant, ideal for various applications.
- Iron: Known for its strength and durability, a cornerstone material for many sintered parts.
- Low and High Alloy Steels: Offering a balance of strength, flexibility, and resistance.
- Stainless Steels: Renowned for their corrosion resistance, perfect for demanding environments.
- Special Alloys: Tailored solutions for specific performance needs.
- Brass: A versatile material with excellent machinability.
- Bronze: Well-regarded for its wear resistance and strength.
Sintered parts manufacturing process
A mix of metal powders is introduced into a manufactured mold and compacted by a press to produce a “raw” part.
At Eurobalt, we use a time-tested solution to create sintered parts. This traditional technology delivers superior results, achieving high densities in seconds during the pressing phase. This efficiency allows for faster production and the ability to produce large batches within tight schedules.
However, it is important to note that different metal powders react differently to the pressing process, and the press density achieved can vary for each new green part. To ensure optimal uniformity, we use high-quality tooling and add special lubricants to the metal powder mixture.
One of the most important advantages of our sintered metal parts is their precision. They conform to all required dimensions and tolerances, eliminating the need for additional machining. Our team consists of skilled engineers who design the production tooling, which we manufacture in-house.
This approach allows us to fine-tune and optimize the entire production process. Equipped with state-of-the-art CNC machines and presses, Eurobalt is able to quickly produce high quality sintered metal parts, even in large volumes. We consistently strive to deliver sintered parts that are not only reliable, but also of exceptional quality. From start to finish, Eurobalt monitors the entire production process to ensure that each sintered component meets your expectations. Trust us for accuracy, reliability and on-time delivery.
Sintering parts
After forming, the parts get sintered.
Our high-temperature furnaces ensure constant temperature control during the sintering process.
We invest in equipment, energy-saving initiatives, and solutions to boost productivity and cut production costs. All parts are placed in a specialized furnace where the sintering atmosphere is carefully controlled, and the temperature can reach 1429℃.
During the sintering stage, the parts are heated to a temperature below the metal’s melting point, from which they are molded, and held at the set sintering temperature. During the sintering stage, the parts are heated to a temperature below the metal’s melting point, from which they are molded, and held at the set sintering temperature. The sintered parts are subsequently cooled.
Strong bonds are formed between the metal molecules during the sintering process.The sintering process delivers the complete properties of the final sintered component as a fully-formed metal product.If required, the sintered part is immediately available for further processing or other types of finishing operations.
Eurobalt enforces rigorous quality control throughout all production stages, ensuring our company is a reliable partner.
Additional operations for sintered parts
Generally, sintered parts require no additional machining and are ready to use. Eurobalt can perform additional finishing of the sintered part if required. This is usually required for more complex parts or when higher dimensional accuracy is needed. We can perform additional operations to increase the strength of the sintered part, to improve the corrosion resistance, to improve the performance of any part we produce.
Eurobalt can provide a full range of additional processing of sintered parts, which includes:
- hardening, annealing and coining
- surface treatment (grinding, coating, polishing)
- mechanical processing (drilling, turning, milling, etc.).
- heat treatment
- dimensional calibration
These and many other methods of secondary processing of sintered parts, allow us to provide a complete production cycle, which is an important advantage in the market.
Sintered Filters
Filtration solutions for various industries
Our production provides sintered filters with a high degree of filtration, with a good degree of mechanical strength and an excellent throughput capacity.
Also:
- Customized design
- Best raw materials on the market
- Service and support at all stages of production
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