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You are here: Home / Manufacturing / Die Casting
  • For your convenience, we have created a specialized site about our die casting manufacturing

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    die casting supplier

Die Casting Manufacturing

High pressure die casting

Die casting is a universal method to produce engineered die casting products by pressing molten metal under high pressure into reusable steel molds. These molds can be used for manufacturing complex  high pressure die casting products with a high degree of accuracy and batch production. Die casting products (parts) can be sharply defined, with smooth or textured surfaces, and are suitable for a wide variety of attractive and serviceable finishes.

Eurobalt Engineering OÜ , in association with the partners, is constantly investing in equipment and technologies to provide consistency, precision, and automation of the process. Combining automated monitoring of a production process and expert control over technical staff makes it possible for us to reveal malfunctions in the production process and to remove them in time.

Technological capacities

Minimum possible weight of the part:      0,017 kg 
Maximum possible weight of the part:      12 kg
Minimum possible sizes of the part:       Ø 17mm x 4mm 
Maximum possible sizes of the part:       300mm x 650mm x 100mm
Minimum possible wall thickness:          0,8mm 
Maximum possible wall thickness:          12,7mm
Tolerance class for casting:              ISO 8062 ST5 
Minimum possible batch:                   500 kg

Standard materials used in aluminum die casting

ADC 1               Al-Si            AAA 413
ADC 12 Z            Al-Si-Cu         AA 383 
ADC 3               Al-Si-Mg         AAA 360 
ADC 14              Al-Si-Cu         AAB 390
ADC 5               Al-Mg            AA 518
AAA 356+T6          ADC 6            Al-Mg 
AA 515              AC4A             ADC 10 
Al-Si-Cu            AAB 380          AC2B 
ADC 10 Z            Al-Si-Cu         AAA 380 
LM6                 ADC 12           Al-Si-Cu 
AA 383              ENAC-46000       AlSi10Mg 
ENAC-43000

Download Brochure (pdf)

About Our Die Casting

The Advantages of Die Casting

  • High Speed Production: Die casting provides complex shapes within closer tolerances than many other mass production processes. Little or no machining is required and thousands of identical castings can be produced before additional tooling is required.
  • Dimensional Accuracy and Stability: Die casting produces parts that are durable and dimensionally stable, while maintaining close tolerances. They are also heat resistant.
  • Strength and Weight: Die cast parts are stronger than plastic injection moldings having the same dimensions. Thin wall castings are stronger and lighter than those possible with other casting methods. Plus, because the die castings do not consist of separate parts welded or fastened together, the strength is that of the alloy rather than the joining process.
  • Multiple Finishing Techniques: Die cast parts can be produced with smooth or textured surfaces, and they are easily plated or finished with a minimum of surface preparation.
  • Simplified Assembly: Die castings provide integral fastening elements, such as bosses and studs. Holes can be cored and made to tap drill sizes, or external threads can be cast.

Die casting process

The die casting process has evolved from the original low-pressure injection method to techniques including high-pressure casting at forces exceeding 4500 pounds per square inch squeeze casting and semi-solid die casting. These modern processes are capable of producing high integrity, near-net-shape castings with excellent surface finishes.

Die Casting Manufacturing

At our die casting manufacturing facilities, we can manufacture die casting parts weighing between 5 grams to 12 kilograms. In order to produce zinc alloy parts, we use hot chamber die casting machines. They are necessary because the melting temperature of zinc-based alloys reaches 900°C. If we use cold chamber die casting machines, the tooling will be effected by large temperature gradients and its lifespan will decrease significantly. At our facilities, cold chamber die casting machines are used to cast aluminium and magnesium alloy products for our customers.

Even though these types of die casting have many advantages (high production rate, high precision, high strength and surface smoothness of finished products), we can tell you about one considerable disadvantage. It is the cost of tooling. However, we always find an individual approach to our customers. We repair and replace worn tooling and manufacture a new one in-house, which helps to reduce costs significantly for our customers. In addition, we always consider prospects for further work on a project-by-project basis. We analyze project duration, quantity of necessary parts and product complexity. If it is a large project, we can take a part of the tooling cost on ourselves. It is also worth mentioning that storage, repair, and remanufacturing of a new tooling are carried out at our own expense.

To sum up, we can definitely say that if you choose our company, you will get high pressure die casting products of high quality and at the best price in the market among a lot of other die casting parts suppliers.

  • Cemented Carbides
  • CNC and Machining
  • Die Casting
  • Large-Size Stainless Steel Casting
  • Permanent Magnets
  • Powder Metallurgy products, Sintered parts
  • Shell-Mold Casting

Head Office

Head Office

Kopli 70A, Tallinn,
10412, Estonia

Contacts
info@eurobalt.net
+372 880 79 98
Skype: eurobalt.engineering

Business hours:
Mn-Fr: 09:00-18:00
Sat-Sun: closed
(or e-mail)

Route

Eurobalt Engineering OÜ

Kopli 70A, Tallinn,
10412, Estonia

info@eurobalt.net
+372 880 79 98

Working Hours

Mon-Fri: 09:00-18:00
Sat-Sun: closed
(or e-mail)

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© Eurobalt Engineering OÜ 2018 | +372 880 79 98 | info@eurobalt.net
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