Production of precise machined components

Precision machined components are named for their accuracy in application and intended output. They are a prerequisite for modern manufacturing, as modern precision devices require extremely low tolerances and precise fits.

Machining is an age-old concept, but with the advent of computers and software, a new level of precision, fit, and tolerance has been incorporated into the manufacturing process. This category includes turning, milling, drilling, honing, grinding, and other machining processes. These processes are often assisted by CAD and CAM programs.

Eurobalt has a long history of manufacturing precision parts. Our goal is to achieve high precision tolerances, accuracy, and controlled finishes. To achieve this, we follow a specific process to convert a metal block into a seamless machine component. We adhere to a process checklist to ensure our quality standards are met and the desired result is achieved. In the following section, we will provide more details about our process.

Sketch/Drawing
The first process of producing precise machined component is getting the drawings, technical requirements and parameters for the parts. A sketch with proper marking is all that is needed to get started as the drawing is fed into the computer system. Customer provided drawing is reworked inhouse before being sent for approval.
CAD
A sketch/drawing in and on itself is not going to allow for a precise manufacturing process so all the technical parameters are inserted into the Computer Aided Design software. The CAD software allows for 3D rendering of the drawing and help in looking through crevices, bends, slits and difficult to reach places, something that is not possible in a 2D illustration. After the re-designing is complete, the 3D design and the reworked drawing is sent to the client for final approval.
Machining
After the approval of the customer, the machining process begins. Unlike traditional lathe, precision machining is done in Computer Numeric Control machines aka CNC machines. The machine takes input from the data inserted and precise cuts, drills, holes, bevels and threads are constructed, giving blanks the required shapes as per customer’s requirement.
Post-Machining
Just by cutting, drilling or giving blanks the required shapes, the work is not complete. Deburring, inspection, and dimensional integrity are some of the things that needs to be looked at in the post machining process. After everything is done, a final inspection on all the parts makes sure they comply with the drawings and production of precise machine parts is done.

While the technical aspects of manufacturing precise machined parts are crucial, it is equally imperative to highlight the significance of a human operator who comprehends the CNC process and precision machining. Although CNC machines are capable of independent operation, it is vital to have an overseer to ensure that every part complies with the tolerance parameters designated for that specific part.

Advantages of Precision Machined Components

There are several reasons why manufacturing has shifted towards precision machined components in recent years. Advancements in technology, improved efficiency, and longer-lasting machinery are just a few of the benefits of precision machining.

Reliable
Precision machining is a dependable technique that doesn’t require any personnel to oversee it once the blanks are installed, except for a supervisor who can monitor multiple machines at once. The precision and consistency of work achieved by this process surpasses that of traditional machining. This ultimately translates to a higher quality product and a dependable production rate.
Efficient
Precision machining allows for an efficient production of precision machined parts. Machines can operate continuously without breaks. As long as they are provided with blanks and the software is maintained, a CNC machine can complete work in less time than usual.
Repeatable
With traditional methods of machining, parts with higher margins for tolerance did not require precision all the time. However, in today’s production, every part must be exact, identical, and replaceable. This is where precision machined parts production excels. The software and computer guide the cutting tool, ensuring that each part is identical to one produced an hour ago from the same batch.
Increase in Productivity
BOOST The machining process can run day and night, resulting in an obvious improvement in productivity when producing precision machined parts. However, productivity is not limited to manufacturing. Due to tight tolerances, the parts fit perfectly together during assembly. There is a reduced risk of leaks, rust, or internal friction causing damage to the entire system. By manufacturing precision-machined components, we can achieve higher productivity at various levels.

Eurobalt for Precision Machined Components

Multiple CNC machines support our production of machined components. We have prioritized technology throughout our manufacturing process from the start, and our employees are highly skilled in the procedures. Along with comprehensive quality management and testing procedures, we excel in producing precision machined components. As mentioned earlier in the production process, we require the drawings and annual quantity from you. As mentioned earlier in the production process, we require the drawings and annual quantity from you. Upon receipt, our technical team will create a design and provide a 3D illustration to assist you in fulfilling your production needs. Feel free to call, email, or visit us to discuss your requirements and alleviate your workload. As mentioned earlier in the production process, we require the drawings and annual quantity from you.

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