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You are here: Home1 / News2 / Big Hydraulic Cylinder Solution from Eurobalt

Big Hydraulic Cylinder Solution from Eurobalt

There are numerous areas of use for hydraulic cylinders, most of them we see in our daily lives, but the ones we do see most of the times are small to middle sized hydraulic cylinders. During construction works one might see large excavators and cranes with moderately big hydraulic cylinders, but the scope of big hydraulic cylinders is larger and wider than just urban development machines.

For years now Eurobalt has been manufacturing customer specific hydraulic cylinders ranging from 300kgs to upwards of 12 tons in weight. One in every five-cylinder produced by Eurobalt has been a big hydraulic cylinder which has allowed us to gain expertise in the field. Now, our cylinders are in large sea faring vessels, deep mines and scaled up industrial workshops. All of this only possible because of the technical capability of our manufacturing.

Technical Capability of Eurobalt Manufacturing Big Hydraulic Cylinders

One of the reasons Eurobalt has been successful in courting, managing and fulfilling the demands of big industries is our knowhow in manufacturing big hydraulic cylinders. From the inception of the company, we set our sights on creating large cylinders with technical difficulties and a lot of complicated requirements. The reason for this was if we could build big cylinders, small and mid-sized cylinders would not be an issue.

So, using our technological knowhow we can manufacture cylinders weighing more than 12 tons per piece, we are also open to manufacturing heavier cylinders. There are currently 210 workers working in our factory that spreads out over 25,000 m² and houses all the equipment required for the pre, manufacturing, and post work specified by the client.

In terms of just cylinder production expertise that we have from past work, we have made a hydraulic cylinder that was 35 meters long when fully opened. That particular cylinder was manufactured for use in mines and it is currently operating in central Europe. That cylinder was about 18 meters when closed and it weighed slightly over 12 tons.

Right now, Eurobalt has the capacity to produce 250 000 pieces of hydraulic cylinder per year. But beyond size and quantity, we also focus on the fit and quality of the cylinder as our machines and expert manpower allow us to achieve H8 and f7 precision class. We want to make sure the longevity of the cylinder is maximized and precise manufacturing allows for that to be possible.

Beyond the manufacturing work, Eurobalt also provides post production services based on needs of the customer. Since a large chunk of our customers are sea going vessel operators or the cylinder are applied to machines on the deck of such vessels, the cylinders need to be protected against salt water. So, we offer up to 70 microns of chrome plating of the piston rod as well as painting of the cylinder for better protection against corrosion. There is also the possibility of extra hardening of cylinder if that is thought to be needed for a specific client’s target area of work.

Markets for Big Hydraulic Cylinders We Serve

Big hydraulic cylinders are specific when it comes to use, that is to say you are not likely to find it in day-to-day normal life. Since the lifting, pushing, pulling requirements of these cylinders are high, the cylinders are used in factories, oceans, non-residential areas, mines and gas fields. These areas require specialized work with specially made cylinders with high load factors and most of these areas are where our big hydraulic cylinders are currently working. The list of industries we serve, but are not limited to, are as follows;

  • Mining Industry

    One of biggest and obvious industries employing customized large hydraulic cylinders are mining industries. From powered supports meant for safety and continuous drilling to large scale excavating and mining vehicles, big hydraulic cylinders (multiple cylinders) are necessary. The biggest hydraulic cylinder we have ever manufactured was also for use in mines and with little service it has been working for nearly 2 years now.

  • Pressing Machines

    Use of hydraulic cylinders in pressing, searing, cutting and bending industry is not that obvious. There are a few that use mechanical and electrical presses, the use of hydraulic cylinders however is not going away. Large industrial pressures with tons of force exertion requirement turn to big hydraulic cylinders for the continuous and precise work and we have been serving this industry for a while now.

  • Marine and Off-shore

    Ships are big bulky floating metal with a lot of moving parts and heavy parts needing lifting. Big hydraulic cylinders are the answer to those needs, from landing and recovery vehicles to silo doors, there are abundance of hydraulic cylinders on ships. There are also offshore use cases such as in wind farms and transport vehicles but more pronounced use of such cylinders is in offshore rigs with independent cranes and other equipment that need lifting on a constant basis. For use in marine and offshore environment, we make sure the cylinders have extra protection.

  • Oil and Gas Industry

    One of the industries we have just recently started cooperation is with oil and gas industry. Our cylinders are currently operating in a drilling rig in sandy environment and for that reason we have extra chrome layers on the cylinder to protect against corrosion. This is an expanding business with a lot of scope for big hydraulic cylinders and we are open to cooperation with other rig operators.

  • Civil Engineering

    Whether in urban development or large dams, use cases of big hydraulic cylinders are many. Ever wondered how a building in a large modernized city moved from one place to another? It was with the use of multiple hydraulic cylinders working in tandem with other large cylinders, slowing moving a structure over a period of time from one place to another. The electricity in your home is possible due to dams where cylinders are used to open and close the doors as well as other areas of use. Bridges and tunnels can also be seen using large hydraulic cylinders.

Quality assurance and guarantee in the production of hydraulic cylinders

At Eurobalt as soon as the quotation is accepted by the clients, we create production drawings and if required 3D models of the cylinder. All the production is based on our drawing but we do send it to the client for final checks and signature. As soon as the drawing is signed, we begin the manufacturing process.

To make sure quality of the cylinders are to the point all the steps of manufacturing are inspected. If the client requires, we can provide material certificates so that they know material requirements of the cylinders are being met. Each and every part of manufacturing is also inspected for defects before supervised assembly is carried out.

Any sealing requirement of client is also honored by our production. So, either the client can send the seals themselves or we will purchase it for them. In some cases where the seals are extremely specific, beyond normal standards, we ask the client to purchase the seals and corresponding value discount is offered by us in the price of cylinder.

After all the production is done, we conduct final tests and a report is created, then presented to the client for inspection. We are so confident in the quality of the cylinder that we provide a 2-year warranty, with possibility for extension, to our clients. As long as the cylinder is used within the warranty terms, we are responsible for the durability and functionality of the cylinder.

Why Eurobalt for big hydraulic cylinder?

We have laid out a case for why Eurobalt is the most suitable partner for your big hydraulic cylinder needs. From experience to controlled production and guaranteed after-delivery warranty service, we value our customer’s time and money. And for big hydraulic cylinders our level of expertise and price point is unmatched in European market. So, pick up the phone or drop us an email and a sales representative will be there to assist you. We are looking forward to winning your trust and business.

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Head Office

Head office
Valge 13, 11415
Tallinn, Estonia

Contacts
office@eurobalt.net
+372 650 60 96
sales DPT: +372 5693 1399
Skype: eurobalt.engineering

Business hours:
Mon-Fri: 09:00-17:30
Sat-Sun: closed
(or e-mail)

Eurobalt®
Valge 13, 11415
Tallinn, Estonia

office@eurobalt.net
+372 650 60 96
sales DPT: +372 5693 1399
Skype: eurobalt.engineering

Business hours:

Mn-Thu: 09:00 – 17:30
Fr: 09:00 – 16:30
Sat-Sun: closed
(or e-mail)

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