In a recent project, we completed the production of lightweight, precision-engineered pistons designed specifically for motorcycle shock absorbers. These pistons were crafted with advanced manufacturing techniques to meet the high-performance standards required in motorcycle suspension systems. Here’s an overview of the technical details and key features of this project.
Key Features of the Pistons:
Production Process
The pistons were manufactured through a carefully controlled CNC machining process, which allowed us to achieve the strict dimensional tolerances and high-quality finish required for this application. The process involved:
- CNC Milling and Turning: For precise shaping and detailed features.
- Anodizing Treatment: Applied in two variations to determine optimal performance in durability and corrosion resistance.
- PTFE Tape Application: Ensuring an effective seal while reducing friction and enhancing piston longevity.
Quality Control and Testing
To maintain high standards of quality and performance, each piston underwent rigorous quality control procedures, including:
- Dimensional Verification: Ensuring all critical dimensions fall within the specified tolerance range of ±0.05 mm.
- Surface Finish Inspection: Verifying anodizing thickness (20 and 40 microns) to ensure consistency across samples and final production.
- Leak Testing: To confirm the effectiveness of the bleed hole and the PTFE sealing tape under operational conditions.
This project demonstrates our commitment to delivering precision-engineered, lightweight components tailored to our client’s requirements. The advanced machining and surface treatment techniques used in this project highlight our ability to handle complex, high-performance requirements in motorcycle suspension systems.
At Eurobalt, we take pride in our ability to provide end-to-end manufacturing solutions, from prototyping to full-scale production, ensuring that each component we produce meets the highest standards of quality and performance.
